Know-How

Mold Maintenance

The Tools of Tool Maintenance

The root cause of many mold and part issues are ultimately determined by the ability to measure something within one or two tenths of a mil. Readings with precision measuring tools can determine whether a tooling component is to be reused, reworked, or scrapped out.

Read More

Dead Screw Talking

There's a lot you can learn by conducting a post-mortum examination of your screw.

Read More

Mold Filling Simulation: What, When, Why, How

Mold-filling analysis is the right direction to go, but if you want to arrive at your destination—good parts and an efficient process—you’ll need to pay attention to all the details and select an experienced professional to do the analysis.

Read More
Tooling Know-How

How To Size & Calibrate Profile Parts

Doing it right is critical to maintaining profile dimensions.

Read More
Extrusion

Screw Surging, Part III: Unfilled Discharge Section

This type of surge happens most frequently with two-stage screws when the second stage has far more capacity than the first stage. It can also happen when a screw is limited in feeding or melting, causing a partially filled metering section.

Read More

Screws and Pellets: One Size Does Not Fit All

Screw design, pellet type/size and material behavior are all critical issues to consider to deliver uniform melt to the mold.

Read More

Feed-Throat Temperature Control

It's the 'zone zero’ for injection molding.

Read More

Overfeeding Can Cause Surges, Too

Surging can be caused by feed restrictions, as covered in another column, and also by over-feeding or under-melting, discussed here.

Read More
dies

Know the Three F’s Of Profile Tooling Design

Designing an extrusion profile and ultimately the die design and sizing equipment cannot be executed successfully without a full understanding of the customer’s quality expectations or specifications.

Read More
best practices

Why Non-Return Valves Leak

We all recognize that the non-return valve is a problem. The question is where is the research to figure out how to correct this so we have a better shot at making more consistent parts

Read More
Blending & Dosing