Know-How

color

Single-Screw Mixing 101

Almost all processes using a single screw require some degree of mixing, whether it’s just to homogenize regrind with virgin resin or to mix in some color concentrate.

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How to Make the Transition to Electric Presses

Electric injection machines are becoming more and more prevalent, and as they hit the shop floor, you are responsible for making them produce parts with dimensions, appearance, and performance to client specifications.

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Film Extrusion

How to Spec a Flat Die

So it’s time for you to buy a new die for film or sheet.

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How Much Regrind Can You Handle?

Most extrusion operations generate scrap, and in the case of sheet for thermoforming it can exceed 70% of total output.

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Don't Neglect Cooling... There's Money to Be Made

For most injection molding jobs, cooling is 95% of the cycle time.

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When Assembling Molds, Patience is THE Virtue

Installing and fitting close-tolerance tooling requires patience, a steady hand, attention to detail, and the ability to “read” resistance.

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Know-How

How to Size a Machine and Tooling for Industrial Parts

Today’s industrial blow molding machines are highly efficient and predictable and generally can be relied on to produce sophisticated parts from the first shot.

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Extrusion

Don't Get Burned by Adapters & Flow Pipes

Does degraded or burned polymer seem to show up when you least expect it?

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Balanced Filling Is Critical for Holding Molding Tolerances

Processors face a multitude of challenges whenever they approach an injection molding machine.

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dies

Communication Is Key in Designing Blown Film Dies

Over the years I have bought, designed, or helped design quite a number of blown film dies.

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Process Cooling
Blending & Dosing
Plastics Size Reduction