Know-How

color

Working with Color Concentrates

Because the consumer sees so many colored plastic articles, it is natural to assume that the process of achieving molded-in color is a simple one. Those of us in the industry know differently.

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best practices

The Melting Precision of Barrier Screws

These types of screws offer more melt uniformity.

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processing tips

Why Multi-Cavity Molds Fill Unevenly

Balanced filling is critical for making identical parts, achieving high CPKs, holding tight tolerances, and getting “good” data from design of experiments.

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processing tips

Low-Cost Processing, Long-Term Problems

You can't cut your way to prosperity.

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best practices

What Percentage of Barrel Capacity Should Your Shot Size Be?

The answer combines both experience and science, and it may be one of those molding details that gets overlooked but could be stealing a chunk of your profits.

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Plasticating Rates: Your Profits Are at Stake

To get the best cycle time you need the right machine, and few molders take the time to specify this critical component of the process.

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Extrusion

How Fillers Impact Extrusion Processing

Their addition can significantly change the processing properties of a polymer.

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Calculate Shot Size Vs. Barrel Capacity

It may seem like a dull topic, but it will overcome the emotional experience that follows when you put a new mold into a machine and you find out there is not enough barrel capacity to make a full shot.

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best practices

Benchmark Your Extruders For Quicker Processing Fixes

Not recognizing output reductions and resolving them quickly can cost a lot of money. Benchmarking your machines will help.

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Process Cooling