Know-How

best practices

Improve Profits by Graphing Injection Pressure

Graphing is a powerful aid in optimizing the process and troubleshooting both process and machine issues.

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processing tips

Working with Color Concentrates

Perhaps the greatest difficulty involving the use of color concentrates is specifying them appropriately for the material to which they are being added.

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Molds & Tooling

Safety Sense in the Shop

Running a clean, organized, professional, and safe shop requires a team effort that includes an awareness of unsafe practices and equipment that need to be eliminated, replaced, or improved, along with the accountability of all to identify and document safety issues.

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‘Wedging’ Can Cause Severe Screw Wear

In a column I wrote for the July 2011 issue, I discussed the value of conducting “forensic” examination of worn screws when they are removed for clues to design flaws.

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best practices

What to Calibrate on Your Press

There are different approaches to meeting the goal of making parts identically. At the heart of all them is the process or the machine setup sheet. My bet would be you cannot find two that are identical.

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best practices

Working with Color Concentrates

Because the consumer sees so many colored plastic articles, it is natural to assume that the process of achieving molded-in color is a simple one. Those of us in the industry know differently.

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Extrusion

The Melting Precision of Barrier Screws

These types of screws offer more melt uniformity.

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Why Multi-Cavity Molds Fill Unevenly

Balanced filling is critical for making identical parts, achieving high CPKs, holding tight tolerances, and getting “good” data from design of experiments.

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best practices

Low-Cost Processing, Long-Term Problems

You can't cut your way to prosperity.

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What Percentage of Barrel Capacity Should Your Shot Size Be?

The answer combines both experience and science, and it may be one of those molding details that gets overlooked but could be stealing a chunk of your profits.

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Plastics Size Reduction