Extrusion Know How

processing tips

How to Collect and Interpret Extrusion Process Data; Part 3

In this final installment, learn how process data can be used to identify and fix extrusion issues.

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processing tips

Extrusion Cooling: It’s All About Turbulence

Regardless of what you are extruding, in order to maximize cooling you need to generate turbulence at the heat-exchange surface.

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processing tips

Sharper Dies Make for Smoother Extrusions

Dies that have a radius at the exit will result in poorer surface finish.

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best practices

Sizing the Barrier Gap

Here’s a less complex way to properly size the barrier gap for barrier screws.

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Multiscrew

Optimize Feeding to Get More Money in Twin-Screw Compounding

Follow these practical examples to improve the feeding efficiency and productivity of your process.

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best practices

How ‘Hydro Wedges’ Reduce Screw Wear

Using them only in the melting section provides for greater design freedom and negates the impact these devices can have on output and melt temperature.

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Additives

Extruding with Fillers

You can use the reference point from processing unfilled polymer to determine whether you can run filled resin on your current system.

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processing tips

Don’t Build In Melt-Temperature Variations

It’s not unusual for polymer to exit the extruder with a uniform melt temperature, only to be fouled up by downstream flow pipes and the like. Here’s how to avoid this.

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best practices

How to Collect & Interpret Process Data in Extrusion

The first installment of this three-part series focuses on proper use of a data- acquisition system.

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Sheet Extrusion

How to Collect & Interpret Process Data in Extrusion: Part 1

The first installment of this three-part series focuses on proper use of a data- acquisition system.

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Plastics Size Reduction