Injection Know How

INJECTION MOLDING: ‘Know Your Machine’

Many molders think they “know their machine,” but in reality do not. They get consumed by the demands of day-to-day production requirements and lose sight of the big picture.

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processing tips

Screw Speed Versus Recovery Time

Many molders don't take screw-rotation speed into account when developing a process for a new mold. Here's why they should.

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Shutting Down & Starting Up An Injection Molding Machine

Whether your press is going down for repairs, a holiday, or a slow production schedule, proper shut-down and start-up procedures must be followed.

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Melt Flow Rate Testing–Part 8

Here are the steps to take in cases where the MFR is not provided by the polymer supplier.

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How to Establish an Acceptable Range for Pressure at Transfer

Pressure at transfer tells you the viscosity of the resin, providing the fill time is the same. Monitoring pressure at transfer—or better yet, the integral under the pressure vs. time curve—provides insight into the process.

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Minimizing Black Specks

Black specks in molded parts are one of the most infuriating problems to resolve on the shop floor. Here's how to fix them.

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Don’t Forget the Cold Slug Well

Its primary function鈥攁s the name suggests鈥攊s to act as a trap, or 鈥渨ell,鈥 for the cold slug.

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‘Auto Compensate’ Your Press To Handle Viscosity Variations

Here's how to put your injection molding machine on cruise control to make consistently good parts even in the face of material viscosity variations.

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Level Your Press in an Hour or Less

A level injection molding machine is necessary to keep producing high-quality parts. Here's how to do it right.

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Pay Attention to Heat Transfer

Money will be lost if cooling is not done right.

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