Know-How

best practices

INJECTION MOLDING: How to Tell If Your Non-Return Valve Is Leaking

Check valves are potentially troublesome devices. Here’s how to find out if yours is behaving properly.

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The Mystery of Physical Aging, Part 1: Knowing the Difference

In polymers, aging is commonly considered essentially synonymous with oxidation. But there are important differences between this type of chemical aging and less commonly recognized physical aging. Let’s unlock the mystery.

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processing tips

TOOLING: Flash-Free Molding: Part 1

A robust process window relies a lot on tooling. So it stands to reason that making a tool change to address issues provides a more robust solution

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Extrusion

EXTRUSION: Double Flights Are Not a Cure-All

There are certain applications where double-flighted feed sections make sense, and others where they don’t.

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best practices

INJECTION MOLDING: How Does Your Machine Control Pack Velocity?

You’ll need to find out in order to develop a molding process that you can repeat from machine to machine and mold to mold.

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Materials

MATERIALS: Don’t Guess Your Way through Root Cause Analysis: Part 2

The huge chasm between the laboratory and manufacturing discipline usually does not lend itself to problem-solving. It can be improved with clear communication between the analysis laboratory and the people bringing the problem to the lab.

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Know-How

BLOW MOLDING: The Role of Screw Design in Industrial Blow Molding

Screw design is seldom discussed when buying a new machine. In fact, it should be near the top of the list.

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PVC

EXTRUSION: Why Barrier Screws & Rigid PVC Don’t Always Mix

RPVC’s somewhat unusual melting mechanism makes it unsuited to traditional barrier type designs.

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INJECTION MOLDING: The Importance of Nominal Wall For Lightweighting Molded Parts

Establishing a nominal wall is one of the most important decisions an engineer makes when designing parts. Understanding how design changes will impact the manufacturing process is critical to ensure the part performs as expected.

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best practices

MATERIALS: Don’t Guess Your Way Through Root Cause Analysis

More than 50 different polymer test techniques can be used to find root causes of problems. Of these, five or six are fairly common. Use them to take the guesswork out of why a product failed.

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Plastics Size Reduction