Know-How

Telltale Temperatures

Here's how to get a 'feel' for a screw design without actually seeing it. And how to use this information.

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best practices

How to Establish an Acceptable Range for Pressure at Transfer

Pressure at transfer tells you the viscosity of the resin, providing the fill time is the same. Monitoring pressure at transfer—or better yet, the integral under the pressure vs. time curve—provides insight into the process.

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Melt Flow Rate Testing—Part 6

Once degradation has been established, the discussion inevitably turns to how it happened. It might be expected that the answer to this question is widely known. Not so. The good news is that the influences that cause polymer degradation during processing are few.

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Minimizing Black Specks

Black specks in molded parts are one of the most infuriating problems to resolve on the shop floor. Here's how to fix them.

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Extrusion

Don’t Overlook the Feed Section

Most extrusion screw designers often do not design the feed section with the same rigor as other sections. This is odd since nothing goes through the screw that doesn鈥檛 first go through the feed section.

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Materials

Melt Flow Rate Testing—Part 5

There are two points in the manufacturing supply chain where a determination of average molecular weight (MW) is important. The first is when the material is first received by the molder. The second is after molding.

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Regrind and Melt Pumps

Changing levels of regrind can result in unstable output. If not set up properly, a melt pump can add to this instability鈥攖he opposite of the intended effect.

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Testing

Melt Flow Rate Testing—Part 4

Few molders perform the test in-house. Of those that do, most don't understand why they are doing it or what they are measuring.

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‘General Purpose’ = No Purpose

Such screws have no value in extrusion operations.

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Don’t Forget the Cold Slug Well

Its primary function鈥攁s the name suggests鈥攊s to act as a trap, or 鈥渨ell,鈥 for the cold slug.

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Blending & Dosing
Plastics Size Reduction