Extrusion Know How

Extrusion: Where's the Data? The Importance of Melt Strength in Extrusion

All extrusion processes depend to some degree on the melt strength of the polymer, and this property is generally a no-show on data sheets.

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Extrusion

The Cause of Catastrophic Screw Wear

Erratic feeding can be the culprit. This is not uncommon when dealing with recycled material.

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Extrusion

The Limits Of Compression Ratio

Don't rely just on this value during the screw design process.

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Extrusion

Cooling Tips for Crystalline Polymers

If a little cooling is good, is a lot of cooling better?

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The Evolving Barrier Screw

There has been a gradual transition from the earlier Maillefer designs used in Europe to the Dray/Lawrence design using the parallel barrier design with an increased helix angle to accommodate wider channels.

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processing tips

Why I Still Like Analog Meters

They may not look as slick as their digital cousins, but I find them more helpful in identifying and troubleshooting extrusion problems.

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Extrusion

Screw Design Is a Matter of Balance

In order to achieve a balance between feeding, melting, and pumping it’s necessary to use proven calculations and/or tested empirical data in the design of each section.

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What Output Should You Expect?

You can get a rough estimate of the potential output if you know the drive horsepower of your machine and the thermal characteristics of one of the materials you’ll be running.

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New Frontier for Single Screw R&D: Mixing & Melting by Extensional Shear

Extensional shear generally has been associated only with twin-screw extruders. However, I am now convinced it can be done with a single moving force (screw) by changing the geometry of the flow field perpendicular to the direction of flow.

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The Power-Law Coefficient

By referring to the power-law coefficient, the effect of barrel override in the metering section of many screws can be explained and anticipated.

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