processing tips

Thermoforming

Optimizing Thin-Gauge Sheet for In-Line Thermoforming

Processing thin-gauge sheet for in-line thermoforming poses unique challenges. Here’s how to cope with them.

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Molds & Tooling

TOOLING: Flash-Free Molding: Part Two

Parting-line maintenance, mold spotting, and machine conditions can all contribute to flash.

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INJECTION MOLDING: How to Tell If Your Non-Return Valve Is Leaking

Check valves are potentially troublesome devices. Here’s how to find out if yours is behaving properly.

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processing tips

The Mystery of Physical Aging, Part 1: Knowing the Difference

In polymers, aging is commonly considered essentially synonymous with oxidation. But there are important differences between this type of chemical aging and less commonly recognized physical aging. Let’s unlock the mystery.

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Hot Runners

Prevent & Minimize Downtime in Hot Runner Molding

There are simple explanations for the most common hot-runner problems and equally simple ways to prevent them. One is to take advantage of features often overlooked in today’s hot-runner controls.

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The Paradox of Proportioning

Continuous proportioning typically involves a group of gravimetric feeders operating under some form of higher level coordinating control. One would think the result should be a perfectly formulated composite stream. But the devil is in the details.

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processing tips

Automation Eliminates Contamination

Many molders use robots to boost output and repeatability, but SSI also uses them to prevent contamination of critical diagnostic products.

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Tooling Know-How

TOOLING: Flash-Free Molding: Part 1

A robust process window relies a lot on tooling. So it stands to reason that making a tool change to address issues provides a more robust solution

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Extrusion

EXTRUSION: Double Flights Are Not a Cure-All

There are certain applications where double-flighted feed sections make sense, and others where they don’t.

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INJECTION MOLDING: How Does Your Machine Control Pack Velocity?

You’ll need to find out in order to develop a molding process that you can repeat from machine to machine and mold to mold.

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Blending & Dosing