Know-How

How to Get Rid of Bubbles in Injection Molding

First find out if they are the result of trapped gas or a vacuum void. Then follow these steps to get rid of them.

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Materials

Understanding Strain-Rate Sensitivity In Polymers

Material behavior is fundamentally determined by the equivalence of time and temperature. But that principle tends to be lost on processors and designers. Here’s some guidance.

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polyolefins

Density & Molecular Weight in Polyethylene

This so-called 'commodity' material is actually quite complex, making selecting the right type a challenge.

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best practices

Creating a Capable Process Using Process Capability

Know your Cp from your Cpk and how parts can meet dimensional specifications but still not be “capable.”

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Extrusion

Extruding PCR? Consider a Vented Extruder

You’ll need two-stage screws to extract volatiles that post-consumer reclaim will likely contain. Screw design can be a complex balancing act. Here’s what you need to know.

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Tracing the History of Polymeric Materials: Aliphatic Polyketone

Aliphatic polyketone is a material that gets little attention but is similar in chemistry to nylons, polyesters and acetals.    

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Cooling Geometry and the Reynolds Calculation

The original Turbulent Flow Rate Calculator worked well with a round circuit diameter, such as a drilled passage, but not as well using hydraulic diameters. Here’s how the problem was fixed.

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Hot Runners

Molders’ Block: Dealing With Foreign Materials in a Hot-Runner System

Understanding plastic flow can help you understand how foreign materials move—or don’t move—through your hot-runner system.

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Tracing the History of Polymeric Materials: Acetal

The road from discovery in the lab to commercial viability can be long, and this was certainly the case for acetal polymers.  

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Extrusion

The Importance of Viscosity in Melting

The calculations required to determine the right melt temperature for each polymer are complicated. Knowing the power-law coefficient and the consistency index of the polymer you run might prove useful.  

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Plastics Size Reduction