Injection Know How

Consider the Cushion When Seeking Shot-to-Shot Consistency

Creating and maintaining a consistent cushion is a key step in achieving shot-to-shot consistency. Learn what cushion is and how it affects part quality.

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The Importance of Gauging Residence-Time Distribution—Part 2

Each molecule in the molded product can have a different residence time. This variance is reflected in the Residence-Time Distribution, which you can learn how to determine below.  

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best practices

Residence Time and Residence-Time Distribution—Part 1 of 2

Failing to calculate and accurately account for residence time can compromise material integrity before it’s even injected.

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Injection Molding: Understand the Link Between Feed Throat Temperature & Bridging

Save time and money by properly controlling the feed-throat temperature. In some cases—but not all—it can help you solve a bridging problem.

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How to Know When Your Process is Ready to Make Acceptable Parts

Focus on six key metrics to help you determine when a process is lined out and stable enough to start production. 

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Back to the (Re)Grind

Some amount of scrap—generated in startup, shutdown or defective parts—is inevitable. How can you reclaim regrind into new profitable parts?

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Use This Check List to Get Your Machine Properly Installed

Whether you bought a new machine or one that’s been refurbished, you need to prepare for installation so that it can be executed as seamlessly as feasible. Here some advice.

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best practices

Fundamentals of Proper Press Shutdown

Press shutdown procedures have a significant impact on achieving smooth machine startups and restarts to improve uptime. Here’s a procedure you might want to deploy in your molding operation.

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The Cosmetic Process Window: Key to a No-Tweak, Robust Process

Establishing a process with the widest possible cosmetic window can help put your injection molding on cruise control.

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Don’t Get Caught in the Flash-and-Shorts Chase

Injection molding’s most common defects can have inverse correlation, where correcting one causes the other, leading to the “chase.”

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Blending & Dosing
Process Cooling