Extrusion

Dead Screw Talking

There's a lot you can learn by conducting a post-mortum examination of your screw.

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processing tips

Energy Miser: Reducing Compressed-Air Usage

Many manufacturing sites operate on the assumption that compressed air is free. Usage is totally uncontrolled, and open air lines cost real money.

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Multiscrew

Look Before You Leap: When Direct Extrusion Makes Sense

The process offers great opportunities to extrude a better product at less cost, but it’s not for everyone. The formulation, product mix, and anticipated volumes must be carefully assessed to determine whether DE is the preferred manufacturing methodology.

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Commodity Resins

New in the U.S. & Growing Fast

One wouldn’t expect a Colombian packaging giant to come to Virginia for a cup of coffee, but that’s sort of what happened.

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Thermoforming

Processing Biopolymers for Rigid Sheet & Thermoforming

Newly available cast sheet and thermoforming grades of Mirel biobased polymers open up a new range of applications in containers and other formed parts where renewable content and biodegradability are desired.

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Film Extrusion

Maximum Head Pressures for Extruders and Choosing the Best Melt-Filtration Tech

What is the maximum head pressure an extruder should run at and how do you choose which melt-filtration method is best for your application?

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How To Size & Calibrate Profile Parts

Doing it right is critical to maintaining profile dimensions.

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Extrusion

Screw Surging, Part III: Unfilled Discharge Section

This type of surge happens most frequently with two-stage screws when the second stage has far more capacity than the first stage. It can also happen when a screw is limited in feeding or melting, causing a partially filled metering section.

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Compounding

Look Upstream to Avoid ‘GIGO’ Pitfalls in Extrusion

You may think you have a feeding issue when in reality your problem may be upstream.

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Sheet Extrusion

Nano Technology Moving Fast Into Blown, Flat Film

New technology to process nano blown films unveiled by Dow at Antec. Nano cast film, sheet advances too.

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Process Cooling
Plastics Size Reduction