best practices

best practices

Energy-Efficient Granulating

Granulators are notorious energy hogs, but motors and designs have improved energy efficiency over the years. Proper selection and maintenance can also do a lot to avoid wasted energy cost.

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Thermoforming

Five Steps Toward Better Plug Assists

With careful planning and adherence to best practices, crafting the right plug assist can put you on the path to high-quality, repeatable parts.

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Elastomers

Coextruding Blown Film Needs Deeper Understanding of Resin Rheology & Die Design

More film processors are investing in lines with nine or more layers. With more resin possibilities and combinations coming into play, it’s important to learn more about material rheology and compatibility, as well as die design.

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Automation

Robot End-of-Arm Tooling: Making a Big Difference

Often overlooked as a small part of an automation system, clever end-of-arm tooling techniques and designs can improve part quality, heighten efficiency, and eliminate headaches for any molder.

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Molder’s Mantra: Go Lean, Stay Green

All-electric presses combined with home-built technologies and energy-efficient initiatives at PMT.

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Molds & Tooling

TOOLING: Ejectors: Watch That ‘Unsupported Length’

It may be an unfamiliar term, but it’s the key to preventing ejector-pin deflection and breakage

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Hot Runners

BLOW MOLDING: Single- or Two-Stage PET Bottle Making: Get to Know Your Options

The decision which process to use can be quite complex. Here are pointers that will help you to choose the right one for your application

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best practices

EXTRUSION: Avoid General ‘Pump Ratios’ On Two-Stage Screws

Instead, rely on basic data and calculations to determine the proper depth of the first and second metering sections

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best practices

INJECTION: First to Second Stage Transfer: Should There Be ‘Bounce-Back’?

How much screw ‘jumping’ or bounce-back can your process tolerate? The answer is no surprise: It depends

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best practices

MATERIALS: Analysis Gone Wrong

A lot of resources are devoted each year to trying to figure out why products fail. Sometimes it’s because no one involved in a project realizes the data provided was wrong.

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Process Cooling
Blending & Dosing
Plastics Size Reduction