best practices

Medical

Getting Started with Medical Molding: First Consider the ‘Four E’s’

Global medical molder Nypro provides first-hand guidance on what you need to get into the medical molding ´óÏó´«Ã½.

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Postindustrial

Plastics-to-Oil Recycler Finds New Niche in Polystyrene

Agilyx is in an innovative area of recycling: extracting value from waste plastic streams. The company has expanded to develop the first full-circle chemical recycling of PS.

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Tooling Know-How

Tooling: Clamp Pressure and Cavity Land Area

What you need to know to prevent flashing and mold damage.

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Extrusion: Barrier Screws: Metering Section or Not?

A barrier screw without a metering section can reduce output and increase melt temperature.

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Injection Molding: A Practical Approach to Calculating Residence Time

Toss the formulas. The best way to determine residence time is to conduct a simple experiment.

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A Processor's Most Important Job, Part 5: POM Polymers

Using a mold temperature above a polymer’s Tg ensures a degree of crystallinity high enough to provide for dimensional stability, even if the part must be used at elevated temperatures. But POM is an exception. Why?

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Tooling Know-How

Tooling: What You Need to Know About Jump Gates

Many molders don’t care for jump gates because they have to process around them. But here are some tricks of the trade.

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Extrusion: Why There Are No Truly Universal Dies

Flow characteristics of different polymers vary considerably. So while adjustment features are available, for the most part dies must be designed for an individual polymer.

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best practices

Injection Molding: How Backpressure Adjustments Influence Shot Size

Raising backpressure results in increasing shot size, which can cause a host of other problems.

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polyolefins

A Processor’s Most Important Job, Part 4: Mold Temperature

Engineering polymers require higher mold temperatures to achieve their ideal structure. The temptation to turn down the mold temperatures can hurt part performance.

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Process Cooling