scientific molding

Injection Molding: Melting Amorphous vs. Semi-Crystalline Plastics

Understanding the differences in how each melts is crucial to obtaining melt uniformity.

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Automation

'Engage, Innovate, Evolve': Future-Oriented Culture at Octex Group

Using science, technology, and talent to give high-tech customers unprecedented speed to market.

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best practices

Determining Vent Depths in Injection Molding

Experiments reveal the relationship between vent depths and part thickness, allowing molders and moldmakers to more precisely determine vent dimensions.

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Injection Molding: Nozzle Heaters & Thermocouples: A Case of Wiring Done Wrong

Incorrect placement of wires for these components frustrates molders and costs them money to boot.

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Injection Molding: New Mold Trial—Will It Run 24/7?

Use this nine-step process to make sure you’ll be making good parts after a successful trial. But even then, be prepared for some hiccups.

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Elastomers

Materials: Cycle Time—Science vs. Rules of Thumb, Part 6

This installment—on elastomers—completes a series, whose theme is to bring more science to the discipline of molding. The overall message: Ask a lot of questions whenever someone posits this or that ‘rule of thumb’ about processing.

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best practices

Injection Molding: No, Backpressure Does NOT Raise Melt Temperature

It’s a classic confusion between cause and effect. Melt temperature rises when screw speed is increased. Check out this data.

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best practices

Materials: Cycle Time: Science vs. Rules of Thumb—Part 5

Let’s examine the behavior of semi-crystalline materials that never reach their glass-transition temperature as they cool.

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Injection Molding: DOEs Done Right

Doing DOEs for the sake of doing them wastes time and money. But they can provide vital information to determine which process variable is determining a critical part characteristic.

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processing tips

Cycle Time: Science vs. Rules of Thumb—Part 4

While laboratory tests are helpful in determining how polymers behave, you must remember the fundamental differences between laboratory measurements and the real world of plastic processing. Let’s examine semi-crystalline polymers here.

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Process Cooling