Injection Molding

Sequential Gating & Gas Assist Team Up for the First Time

Two fast-growing injection molding techniques—valve-gate sequencing and gas-assist technology—have come together in one application for what is said to be the first time. The part that united the two technologies was a 14 x 30 in. x 120-130 mil computer panel being converted to plastic from metal by Hewlett-Packard Co. in Roseville, Calif. It posed a number of process problems that were best solved by combining the two procedures.

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Rapid Prototyping: Pretty Soon, You Won't Be Able To Get Along Without It

Bigger, faster, more accurate machines and more durable materials threaten to make "RP" indispensable for product and tool development. Molders also find RP models aid accurate price quoting. Next up: ‘rapid manufacturing' of production parts.

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New Software Makes 3D CAD Easier To Learn, Use and Afford

You can now can leapfrog the previous obstacles of cost, complexity, and a long learning curve.

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Rapid Tooling Is Ready For Prime Time

Despite the advantage of speedy mold building, rapid-tooling technologies have gained only a toehold in the general moldmaking arena. But that could change as new developments improve dimensional accuracy, durability, and cooling efficiency to compete with traditional methods for making production tools.

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What is Higher Productivity Really Worth?

The math is simple and compelling. A productivity increase of only 20% can double or even triple your profitability. Here's a look at how it works and how to get your company to make the effort.

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PET Processing

Shuttle Mold Ups Output of PET Preforms

PET preform molders can achieve a big jump in productivity without having to invest in special machines with rotating platens.

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Where Robots Are Headed

If the big show in Chicago was any indicator, linear servo drives and jointed-arm designs may be the next trends in robots for injection molding.

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Microcellular Molding Takes Off

New twist in foam injection molding is revolutionizing the way molders think about lightweighting parts. A microcellular foaming process, called MuCell, reverses the longstanding view that foam molding is limited to large, thick parts. Now it is possible to apply lightweighting to thin walls (0.5-mm) and small parts with critical dimensions.

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CAD & CAE

NPE 2000 offered a brand-new option for processors and mold designers: the ability to “rent” flow analysis on a pay-per-use basis over the Internet.

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Extrusion News at NPE 2000

At this year’s NPE, new processes to put wood flour into plastic were virtually everywhere—several even start with undried flour.

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Process Cooling