best practices

Thermoforming

Success Through Process Diversity

From heavy-gauge to light, and from the medical industry to the transportation market, Brentwood utilizes its wide range of thermoforming capabilities and expertise to engage customers around the world.

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processing tips

Tooling: Dealing with Sprue Bushings On the Production Floor

Causes of and solutions to some problems you probably deal with every day.

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Extrusion: The Role of Polymer Density in Screw Design

Density affects the mass flow rate, and energy transfer is based on mass, not volume. As a result, polymer density enters into practically every calculation in a screw design.

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Injection Molding: DOEs Done Right

Doing DOEs for the sake of doing them wastes time and money. But they can provide vital information to determine which process variable is determining a critical part characteristic.

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Cycle Time: Science vs. Rules of Thumb—Part 4

While laboratory tests are helpful in determining how polymers behave, you must remember the fundamental differences between laboratory measurements and the real world of plastic processing. Let’s examine semi-crystalline polymers here.

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Injection Molding: How Repeatable is Repeatability?

Process repeatability is not a constant, but varies over time in response to a number of variables. That variation is not captured by a snapshot in time—measuring a discrete sample of parts. And the only way to manage that variation is with process controls that adjust each and every cycle.

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plant tour

A Culture Built on Innovation in Medical Tubing Extrusion

Microspec was born out of innovation, and 28 years later continues to set the global standard in medical tubing by developing high-precision multi-lumen catheters—among other tubing products—by refusing to believe “it can’t be done.”

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Extrusion: The Facts About Barrel-Temperature Override

Cooling the barrel more may extract heat from the barrel, but not necessarily from the process. Here’s why.

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processing tips

Keep Dust and Angel Hair Out of Your Process

Angel hair, fines, and dust can adversely impact any type of plastics production—from resin manufacturing itself to molding and other processes. Here’s how to solve it. 

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plant tour

Molder Gets Hermetic Seal, High Yield with Servo Welder

Supplier of power protection systems avoids redesign of molds by replacing pneumatic ultrasonic welder.

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Plastics Size Reduction
Blending & Dosing
Process Cooling