Know-How

How Polymer Melts in Single-Screw Extruders

Understanding how polymer melts in a single-screw extruder could help you optimize your screw design to eliminate defect-causing solid polymer fragments.  

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Unraveling the Science and Myth Associated With Moisture Analysis— Part 1

The first task in moisture measurement is to purchase an instrument that is based on sound fundamentals. Then, before it goes into use, method development must be undertaken for all polymers that are going to be processed in the plant.  

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Improve Production Rates Via Screw Design — Barrier vs. General Purpose vs. Melt Uniformity

I’m looking for a few good molders to help trial a new screw design, and share data and results for a future article to prove the benefits of a melt uniformity screw.

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Tooling

How to Design Three-Plate Molds – Part 3

There are many things to consider, and paying attention to the details can help avoid machine downtime and higher maintenance costs — and keep the customer happy.

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Extrusion

Is a Gear Pump Right for Your Single-Screw Operation

As with everything else, there are pros and cons, but more of the former. They provide processors higher rates while decreasing the temperature of the extrudate while enabling downgauging.    

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The Experience Curve and Well-Trained Process Technicians

Pairing external big picture training with internal job-specific instruction can help your process technicians meet quality expectations as well as production targets.

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The Fantasy and Reality of Raw Material Shelf Life: Part 2

For the vast majority of thermoplastics, the stability of the materials can be stated in years, not months. But there are exceptions where shelf life can be a serious issue.  

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Stop Shopping for a 'Jack of All Trades' Extruder

Some processors try to find “fits all” extruders to cover all processing possibilities. But you’d have to grossly overpower it to achieve this, and that’s expensive up front and will result in inefficiencies over time.  

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Avoiding Common Cosmetic Defects in Molded Parts

Identify familiar flaws and then work to eliminate them with these mold and part design tips, and process considerations.

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The Fantasy and Reality of Raw Material Shelf Life: Part 1

Is a two-year-old hygroscopic resin kept in its original packaging still useful? Let’s try to answer that question and clear up some misconceptions.

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Plastics Size Reduction