Injection Molding

color

NPE 2006 News Wrap-Up: Hot Shots: New Nozzles and Controls Add Sizzle to Runnerless Molding

Electrically driven valve pins, a low-cost alternative to valve-gating, mold-mounted temperature controllers, and new components for fast color changes are some of a host of new components and systems unveiled at the giant NPE 2006 show in Chicago this past June. (Some brand-new introductions since the show are also included in this report.) The news includes runnerless products aimed at everything from micromolding to shot weights up to 17.4 lb.

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Dual Gas-Assist Techniques Advance Large-Part Molding

A novel combination of internal and external gas assist is the secret to injection molding a large panel that is both structural and requires a highly cosmetic surface.

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Micromolding

Injection Molding Research Targets Micro-Molding, Sinks and Foams

The IKV in Aachen, Germany, is known internationally as one of the foremost academic incubators of new plastics technology.

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U.S. Molder/Moldmaker Banks on Tandem Tooling

Erwin Quarder Inc. in Grand Rapids, Mich., a mold maker and injection molder of automotive and medical parts, thinks it has found the next big thing in tooling.

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New Materials on a Fast Track for Molded Auto Glazing

Injection molding of polycarbonate automotive window and roof glazing is an emerging market that offers weight savings up to 50%, greater styling freedom and potential for parts integration (ribs or brackets) that glass cannot match.

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Postprocessing

Learning to Master In-Mold Labeling

As in-mold labeling, or IML, attracts a growing following among U.S. molders, some are finding that mastering a complex new technology is no small task.

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Thermoformer Offers Help With IMD

Hy-tech Forming Systems (USA) Inc., Phoenix, Ariz., is a specialist in close-tolerance forming of printed film using hydroforming, a technology utilizing fluid pressure behind a diaphragm to force heated film into a mold.

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New Materials Extend Reach of Rapid Prototyping

Stronger, tougher, stiffer, faster, and better-looking materials reflect the growing interest in rapid-prototyping and rapid-tooling technologies that can significantly decrease product development time and cost.

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Automation

A Custom Molder Takes the Next Step

The question John Winzeler keeps asking is, “How do you take the next step?” In the last two decades, he has transformed the Chicago metal-stamping company he inherited from his father into a high-tech specialty molding 大象传媒 focused only on plastic gears.

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NPE 2006 News Wrap-Up: Injection Molding

Advances in electric drive technology were evident in nearly every injection machine builder’s booth in Chicago.

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Process Cooling