Extrusion
New Specialty Polymers Improve Fuel-Cell Economics
Recently formed alliances of fuel-cell start-up companies and engineering-polymer suppliers are already bearing fruit. Their research is coming up with new ion-conducting plastic films for use in Proton Exchange Membrane (PEM) fuel cells. These novel membranes are said to generate electric current more easily, operate across a broader temperature range, and cost less than the incumbent materials, which are mainly sulfonated fluoropolymers.
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Boltless Flat Die Opens Faster
Without changing the inner workings of the die, Extrusion Dies Inc., Chippewa Falls, Wis., has come up with a revolutionary way to assemble flat dies without bolts. The closing mechanism replaces conventional die bolts with rods actuated by hydraulic toggles to hold the die halves together.
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Mulch Film Goes High-Tech
Mulch films come in a dazzling array of colors and multi-layered structures designed to manipulate light, temperature, and moisture and repel insects. But high-tech films are expensive and have found only niche markets so far. Processors now think coextrusion, downgauging, and better field testing can put this market on a fast-growth track.
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Nanocomposites Broaden Roles in Automotive, Barrier Packaging
Nanocomposites are gradually gaining acceptance in the mainstream of global plastics processing. These polymer compounds, containing relatively low loadings (under 6% by weight) of nanometer-sized mineral particles, are beginning to show up in polypropylene and TPO-based automotive exterior claddings, barrier beer bottles, nylon packaging films, polyethylene pipe and wire/cable coatings, and more.
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Troubleshooting Melt Fracture in Profile, Tubing Extrusion
A troubleshooting timeline is essential to help you quickly identify problems and their causes. Here we'll describe such a timeline and how to use it to solve one common problem—melt fracture in tube and profile extrusion.
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The Right Way & The Wrong Way To Add Materials Conveying Capacity
Whether you're expanding your current plant or consolidating operations and moving equipment from one location to another, you will need to make sure that your material-handling system delivers the productivity you expect.
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Extrusion (K 2001 Preview)
Probably the most intriguing news in extrusion at K 2001 will be a novel way to extrude clear film that differs from standard blown and cast methods.
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Foaming Expands Possibilities for Wood-Fiber Composites
Over a dozen processors already foam wood-fiber composites and an equal number are experimenting with it. Foaming with wood cuts resin cost and weight in half and brings design advantages. But it also requires particular know-how in materials formulation and extrusion hardware.
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Foamed PET Sheet Tackles New Markets
Perpetually in its infancy, PET foam sheet has been a hard sell for packaging producers over nearly a decade. It found successful niches in thermoformed ovenable bakery trays, meat trays, and reheatable dinner trays for home delivery to disabled persons.
Read MoreMetallocene PP & PE Weld Strongly to Each Other
Multilayer film applications such as packaging and diapers are just two areas that could benefit from spot welding (instead of gluing) polyethylene to polypropylene. Normally these two resins show poor adhesion to each other. But two years of research at the University of Minnesota in Minneapolis and at ExxonMobil Chemical in Houston show that metallocene-catalyzed polyolefins can weld to each other with bond strengths much greater than are possible with conventional Ziegler-Natta catalyzed polyolefins.
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