best practices

Multiscrew

How to Configure Your Twin-Screw Barrel Layout

In twin-screw compounding, most engineers recognize the benefits of being able to configure screw elements. Here’s what you need to know about sequencing barrel sections.  

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Important Factors and Approaches to Estimating Residence Time in Injection Molding

Residence time can have a dramatic impact on part quality and production efficiency but determining its value can be tricky. Use these methods and formulas to accurately measure residence time and enable it to inform everything from scheduling jobs to optimizing a process.

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dies

Part 2 Medical Tubing: Use Simulation to Troubleshoot, Optimize Processing & Dies

Simulation can determine whether a die has regions of low shear rate and shear stress on the metal surface where the polymer would ultimately degrade, and can help processors design dies better suited for their projects.

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sustainability

Fighting Dust and Noise in Regrind Operations

Mayhew Basque Plastics implemented lower speed granulators to deal with challenging materials.

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processing tips

Medical Tubing: Use Simulation to Troubleshoot, Optimize Processing & Dies

Extrusion simulations can be useful in anticipating issues and running “what-if” scenarios to size extruders and design dies for extrusion projects. It should be used at early stages of any project to avoid trial and error and remaking tooling.  

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Get the Most From Fiber-Reinforced Thermoplastic Composites Parts

There are five specific areas that designers and manufacturers need to consider to realize the potential of these unique materials.

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best practices

Annual Benchmarking Survey of Injection Molders Released

Plastics Technology Top Shops Benchmarking Survey provided both unanimous responses and divided results, but pervasive throughout is the sense of an industry still grappling with the aftermath of 2020’s global pandemic.

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best practices

Three Key Decisions for an Optimal Ejection System

When determining the best ejection option for a tool, molders must consider the ejector’s surface area, location and style.

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industry 4.0

Ensuring Repeatability: The Key to Effective Injection Molding Automation

One of automation’s key promises is repeatability: the same movement to the same location, time and time again. But to achieve that, all elements involved — robot, machine, EOAT, mold — must be in and stay in alignment.

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best practices

Starting or Restarting an Injection Molding Machine — What Works Best?

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

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Process Cooling
Blending & Dosing