Think Your Molding Operation Is Productive? Find Out How You Stack Up Against Others
Participate in Plastics Technology’s ”Top Shops” benchmarking survey and gain access to a free customized report measuring your key metrics against the cream of the crop.
These days, most molders have metrics they use of measure their operation’s efficiency. Whether it’s done his manually or with software, molders are almost always keeping track of a slew of parameters that they use to determine just how productive they are, looking at matters like uptime, mold-change time, and the like. All well and good, but how do you know if your operation is truly best in class unless you have some sense of how good “the other guys” are? You may have a “best practices” standard against which you measure yourself, but what if it falls short against your competition?
Plastics Technology is endeavoring to help you answer that question with its Top Shops Program, which has evolved from the former World Class Processors benchmarking study. Unlike its predecessor, Top Shops focuses specifically on injection molding. It’s a comprehensive (survey.ptonline.com/topshops) that, when completed, will let you see just how you stack up across multiple metrics versus other injection molding facilities. All survey data are kept 100% confidential.
By now, you may have already received an email from us pointing you to the survey. Or perhaps you’ve seen reference to it in on our website, in one of our Blogs, or on one of our social media sites. But if you haven’t filled out the survey yet, there is still time. Yes, time is becoming a more precious and valuable commodity each day. But there is also value ($500, according to our calculations) in a customized report for every company that fills out the survey that will show you how the key metrics you track—machine utilization, on-time delivery, scrap rate, mold-change time and more—compare to the molders you compete with for 大象传媒.
Maybe your facility’s performance rises to the top. Maybe not. Regardless, you will find lots of actionable value in knowing how your facility stacks up. Discover relative strengths so you can keep things humming, and relative opportunities so you can address them. You can even get the data sliced and diced the ways you want or sign up our consultants for help in getting the most out of it. Participants in Top Shops programs say the benefits of benchmarking range from reducing costs to increasing sales.
This October, we’ll be reporting on the results of the survey, as well as highlighting molders that ranked best in class. Smart molders that get honored as a Top Shop may also figure out ways to make hay out of that acknowledgement from a marketing standpoint. How about sending a press release to your customers, doing a little chest thumping? What about putting that Top Shops logo on your website and social media outlets. While Top Shops is a relatively new benchmarking study for Plastics Technology, for years it has been a research staple of our sister publications such as Modern Machine Shop and Products Finishing. The accompanying photo shows what a Products Finishing honoree thought about the designation. Pretty clever, I think.
Programs like Top Shops would not be possible without the investment made in research by our parent company, Gardner Business Media (GBM). GBM has established a separate division, , that daily conducts research vital to manufacturing. Some of that work is reflected each month in this magazine with our Plastics Processing Index and Market Watch columns. Gardner Intelligence also offers proprietary research to processors and across the supply chain, and can collaborate directly with you to develop programs that reveal insights on technology, operations, advertising and competition.
Related Content
Hot Runners: How to Maintain Heaters, Thermocouples, and Controls
I conclude this three-part examination of real-world problems and solutions involving hot runners by focusing on heaters, thermocouples, and controls. Part 3 of 3.
Read MoreUnderstanding the Effect of Pressure Losses on Injection Molded Parts
The compressibility of plastics as a class of materials means the pressure punched into the machine control and the pressure the melt experiences at the end of fill within the mold will be very different. What does this difference mean for process consistency and part quality?
Read MoreIs There a More Accurate Means to Calculate Tonnage?
Molders have long used the projected area of the parts and runner to guesstimate how much tonnage is required to mold a part without flash, but there’s a more precise methodology.
Read MoreUse These 7 Parameters to Unravel the Melt Temperature Mystery
Despite its integral role in a stable process and consistent parts, true melt temperature in injection molding can be an enigma. Learning more about these seven parameters may help you solve the puzzle.
Read MoreRead Next
People 4.0 – How to Get Buy-In from Your Staff for Industry 4.0 Systems
Implementing a production monitoring system as the foundation of a ‘smart factory’ is about integrating people with new technology as much as it is about integrating machines and computers. Here are tips from a company that has gone through the process.
Read MoreFor PLASTICS' CEO Seaholm, NPE to Shine Light on Sustainability Successes
With advocacy, communication and sustainability as three main pillars, Seaholm leads a trade association to NPE that ‘is more active today than we have ever been.’
Read MoreBeyond Prototypes: 8 Ways the Plastics Industry Is Using 3D Printing
Plastics processors are finding applications for 3D printing around the plant and across the supply chain. Here are 8 examples to look for at NPE2024.
Read More